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What is Hard Water

Hard water is water that has high mineral content (in contrast with "soft water"). Hard water is formed when water percolates through deposits of limestone and chalk which are largely made up of calcium and magnesium carbonates.

Hard water poses critical problems in industrial settings, where water hardness is monitored to avoid costly breakdowns in boilers,cooling towers and other equipment that handles water. In domestic settings, hard water is often indicated by a lack of foam formation when soap is agitated in water, and by the formation of limescale in kettles and water heaters. Wherever water hardness is a concern, water softening is commonly used to reduce hard water's adverse effects.

With hard water, soap solutions form a white precipitate (soap scum) instead of producing lather, because the 2+ ions destroy the surfactant properties of the soap by forming a solid precipitate (the soap scum). A major component of such scum is calcium stearate, which arises from sodium stearate , the main component of soap:

2 C17H35COO- (aq) + Ca2+ (aq) ? (C17H35COO)2Ca (s)

Hard water also forms deposits that clog plumbing. These deposits, called "scale", are composed mainly of calcium carbonate (CaCO3), magnesium hydroxide (Mg(OH)2), and calcium sulphate (CaSO4).Calcium and magnesium carbonates tend to be deposited as off-white solids on the inside surfaces of pipes and heat exchangers. This precipitation (formation of an insoluble solid) is principally caused by thermal decomposition of bicarbonate ions but also happens in cases where the carbonate ion is at saturation concentration.The resulting build-up of scale restricts the flow of water in pipes. In boilers, the deposits impair the flow of heat into water, reducing the heating efficiency and allowing the metal boiler components to overheat. In a pressurized system, this overheating can lead to failure of the boiler.

WHAT IS A WATER SOFTENER

A water softener is used to soften hard water by removing the minerals that cause the water to be hard. Water softeners are specific ion exchangers that are designed to remove ions, which are positively charged (mainly calcium (Ca2+) and magnesium (Mg2+).

Ion exchange resins are very small porous round plastic beads. The polymer structure of the resin bead contains a fixed negative ion that is permanently attached. This cannot be removed. Each negatively charged exchange site can hold a positively charged ion. In this case, sodium which has a positive charge is attached to the exchange site (negative and positive charges attract each other).

The calcium and magnesium ions present in hard water have a stronger positive charge than the sodium ion. As a result the calcium and magnesium have a passed through the resin beads, stronger attraction to the negatively charged resin bead than sodium does. Hence when hard water is the sodium ion is then 'kicked off the resin bead and the calcium and magnesium ions take its place and get attached to the bead). In simple terms we can say that the calcium and magnesium ions are exchanged for sodium ions. Hence the hard water turns into soft water since the water does not contain any calcium or magnesium ions.

Examples :

Ion Exchange Process

Water Softener in Running Mode (Service Mode)

Water Softener – Service Mode When the water softener is providing soft water, it is said to be in Service mode.

During this Service cycle, water first enters the resin filled vessel from the top. The cations or the Calcium and Magnesium ions (hardness minerals) are immediately attracted towards the resin where the sodium ions are exchanged for the calcium and magnesium ions. Soft water flows out from the outlet.

This ion exchange takes place layer wise.(see diagram before) The top layer gets depleted of the sodium ions first followed by the lower layers.

Slowly the entire bed of resin is depleted of sodium ions since all resin beads get covered with calcium and magnesium ions.

Now It is time to regenerate the water softener resins.

Harmful effects of Hard Water in Industry

Textile Industry

Hard water causes wastage of soap. Precipitate of magnesium and calcium soaps adhere to the fabrics and cause problems.

Sugar Industry

Water containing nitrates,sulphates and alkali carbonates causes difficulty in crystallisation of sugar. Moreover the sugar so produced may be de-liquescent.

Dyeing Industry

The dissolved salts in water react with costly dyes causing precipitates.

Paper Industry

Calcium, magnesium and iron salts dissolved in water severely effect the quality of paper

Pharmaceutical Industry

Hard water develops undesirable products while preparation of pharmaceutical products

Concrete Making

Water containing chlorides and sulphates if used for concrete making effects the hydration of cement and the final strength of the hardened concrete.

Laundry

Hard water used in laundry causes much of the soap used in washing to go as waste and even cause discolouration of clothes

Boilers

For steam generation boilers are invariably employed.If hard water is directly fed to the boilers a number of troubles arise such as scale and sludge formation , corrosion, priming and foaming and caustic embrittlement of the boiler.